Optimizing the handling of heavy loads in complex industrial environments: how the ROBIK Q 130 system revolutionized the coil production process.

In the heavy metal processing industry, coil handling represents one of the most complex and high-risk operations. Moving loads weighing between 25 and 30 tons in confined spaces requires solutions that are safe, precise, and highly efficient.

In this article, we describe how the ROBIK Q 130 system revolutionized a customer’s production process, improving operator safety, optimizing maneuverability, and significantly reducing operating times through an innovative approach to heavy-load handling.

Operational Context and Customer

  • Customer sector: Heavy metal processing, coil handling

  • Operating environment: Industrial

  • ROBIK model used: ROBIK Q 130

During the steel strip processing phase, the production area presented significant difficulties in moving coils from the material storage area to the processing machine. Loads often weighing between 25 and 30 tons posed a high risk both to personnel and to surrounding structures.

Customer Challenges

Load Type

Steel coils, extremely heavy and difficult to maneuver in confined spaces.

Identified Issues

  • High risk to personnel due to poor maneuverability of the equipment in use.

  • Time loss caused by continuous corrections during load positioning and movement.

Previous Solutions

  • Use of a forklift to tow a cart with a double turntable. The forklift was not suitable for either towing or pushing, resulting in long and unsafe maneuvers.

  • Construction of a second cart with similar characteristics, which did not solve the maneuverability issues.

Customer Objectives

  • Ensure maximum safety for personnel and surrounding structures.

  • Make the handling process simpler, faster, and more efficient.

ROBIK Technical Analysis

Following a technical analysis and on-site inspection, it became clear that the previously adopted system could not address the operational challenges.

Technical Notes

  • A towed cart is effective only in very open spaces and presents major limitations in maneuverability.

  • Absence of a braking system, with the risk of uncontrolled load movement on uneven flooring.

ROBIK Solution Implemented

Technical Configuration

  • Modification of the coupling system to the maneuvering cart, eliminating the turntable joint.

  • Direct transfer of the single load using the ROBIK Q 130, leveraging its high lifting capacity.

  • Addition of the ROBIK braking system to the cart.

Why the Solution Works

The ROBIK Q 130 directly engages the load, eliminating the joint that previously complicated maneuvering. This significantly reduces the space required for operations, increases safety, and simplifies the operator’s work.

Results Achieved

  • Safer maneuvers and precise transport paths during coil handling.

  • Simplified operator workflow.

  • Reduced maneuvering space requirements and a substantial increase in overall process safety.

Solution Applicability

The ROBIK Q 130 solution can be replicated in all industrial contexts involving:

  • Heavy load handling.

  • Confined spaces and complex industrial processes.

  • Situations where traditional systems (forklifts, carts, overhead cranes) do not comply with safety regulations or fail to ensure operational efficiency.